Failed Disc

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I will get him to send a picture of the new disc inside the caliper and we should be able to see if there was 10mm of space to accommodate a bigger disc
and if there was not enough space how has the pad missed the out perimeter and caught 10mm of the supporting legs?

There looks to be wear across the whole of the outer part of the disc and it appears to have worn paper thin. 10mm is huge and should have been obvious.
 
OP
OP
Marchrider

Marchrider

Über Member
Indeed. It smells fishier than Accy's home made apple crumble.

come on, you need o back that up - it could have been a chicken crumble

no, seriously how else would you explain the failure ? the pads have missed to edge of the disc and caught on the legs
do you think he has CGI'd the whole image - now I wouldn't put that skill past him
 
come on, you need o back that up - it could have been a chicken crumble

no, seriously how else would you explain the failure ? the pads have missed to edge of the disc and caught on the legs
do you think he has CGI'd the whole image - now I wouldn't put that skill past him

The pads haven't missed the disk by 10mm though.
 
OP
OP
Marchrider

Marchrider

Über Member
the spec for the bike is 160mm
the fitted disc is 180mm
and the inside radius of the pad has fouled the supporting arms of the disc
1740241062362.png
 
OP
OP
Marchrider

Marchrider

Über Member
what clearance would you expect from the outer edge of a disc to the well of a caliper ? and how much adjustedment does a cliper have in aligning to a disc

it clearly isn't paper thin, 1.1 to 1.3mm, and do bicycle pads normally foul the supporting arms?

it is without doubt a 180mm disc and the bike spec is 160mm - that 10mm smaller radius I expect will give a better fit
 

simongt

Guru
Location
Norwich
Same as rims need replacing for rim brake bikes.
Despite many thousands of miles on many bikes over many years, I've only ever had one rim wear though. :whistle:
 

chriswoody

Legendary Member
Location
Northern Germany
just going by my two bikes, theres not a lot of room between the caliper and the disc. The Green mountain bike has stock SRAM calipers which are 3mm from the disc, the Hope calipers on the Gravel bike sit only 1 mm from the disc.

When I upgraded the front brake on the gravel bike from 160 to 180mm I needed a much larger, brand new adapter to make it work, there was no way you could bung a bunch of washers under the bolt to make it function.

P1020565.JPG


P1020567.JPG
 
Location
Loch side.
come on, you need o back that up - it could have been a chicken crumble

no, seriously how else would you explain the failure ? the pads have missed to edge of the disc and caught on the legs
do you think he has CGI'd the whole image - now I wouldn't put that skill past him

No, they didn't catch on the legs. Those are still the original diameter and the thinning starts where the legs enter the friction surface. A cut-through would look like a profile cross section of a pipe reducer.

1740246565931.png
 

fossyant

Ride It Like You Stole It!
Location
South Manchester
what clearance would you expect from the outer edge of a disc to the well of a caliper ? and how much adjustedment does a cliper have in aligning to a disc

it clearly isn't paper thin, 1.1 to 1.3mm, and do bicycle pads normally foul the supporting arms?

it is without doubt a 180mm disc and the bike spec is 160mm - that 10mm smaller radius I expect will give a better fit

There is less than 5mm clearance on my callipers so you aren't getting an out of spec rotor in there. Bike spec basic will be 160mm, but will have a spacer for the calliper which allows different sizes.

Those discs are way too thin thats why they failed. Bent like kitchen foil.

PS OP, do you actually have a bike with discs ? Your brother has failed to check wear - don't go blaming something else.
 
These are the discs that I took off the MTB a couple of weeks ago - they are 180(F) and 160(R). Note the position of the wear from the pads that overlaps the support arms is similar to that shown by the OP. I carelessly let these get significantly below the recommended thickness but was fortunate in that they didn't fail.
PXL_20250222_165243018.jpg
 
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