Bit of a pause due to work demands and weather, but I have been back on it and have made some progress. The paint and lacquer coats are now done and, although not perfect, I am calling them finished. It's meant to be a budget build, after all. I think the 531C decal looks well with the Ford Blazer Blue - and thank heavens I messed up the yellow and had a change of heart. I'm very happy with the colour, and about 90% happy with the finish.
I have now fitted the headset and bottom bracket. Someone [edit:
@Blue Hills ] was asking about the headset puller I got from
eBay. Well, it's OK I suppose. It comes supplied with steel washers and larger nylon washers - I assume to protect the paint finish. The problem with the nylon washers is that they allow the central bolt to slide sideways as soon as you apply pressure, which means the race starts to go in at an angle. 2-3 times I had to take the puller out and use a light hammer to tap the race straight again. I ended up ditching them. The top race I ended up using just the hammer. It only takes a few smart taps with a medium-weight hammer, so no real danger of mashing the frame unless you are very cack-handed, and it's both easier and quicker than using the puller. Also, the metal washers on the puller started to dish when I turned the nut - no problem, but it made me aware that the whole thing is not very robust. In future, I think I'll just risk the hammer and take care.
So, with the BB and forks fitted, it's starting to look like a bicycle! (Wheels and crankset test-fitted for display purposes.)
One slight issue - chainline needs work. I bought an adapter from an eBay seller (thanks to
@Pennine-Paul who mentioned it) and with a freewheel fitted the chainline is out by about 5mm:
If I take the adapter off, the freewheel is out in the opposite direction by about 5mm. I reckon a fixed sprocket, being thinner, will be about OK with the adapter in place, but the freewheel is a bit of a problem. Longer BB spindle? Cut a few mm off the inside edge of the adapter?
Anyway, little problems like this are the reason I am doing this in the first place, and it's proving to be a lot of fun.
Incidentally, I hadn't realised what close clearances the frame had. With a 27x1 1/4 tyre on the rear rim, it needs a firm knock to get the tyre past the chainstay bridge. OK on the driveway in a workstand, perhaps not so easy by the side of the road in pouring rain.
Next, wheels and chain/chainline to sort. Then stem and handlebars, fit the brakes and we are almost there. I test fitted the rather narrow bars I found, and I think they look OK.