No Ruddy Idea But Here Goes.

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OP
OP
Serge

Serge

Über Member
Location
Nuneaton
Oh you'd never know it has a double life :becool: Hope with all this bike building your finding time to do the job's they alway's leave us to do when they go away. ;)
I haven't even made the bed since they've been away!
 
OP
OP
Serge

Serge

Über Member
Location
Nuneaton
@Serge, the steps of measuring, cutting then clamping the cables are missing :whistle:
Did you take pictures??
You did it too fast! ^_^
Sorry about that! It was one of those jobs where, once you get started, everything just flows and you don't stop until it's finished.

Not a lot of measuring went on to be honest. I just offered up the cable outers until I was happy with the length (basically the shortest length I could get without kinking and without restricting the turn of the bars), marked it with my thumbnail and cut it. Using a tip from a fellow CCer (whose name currently escapes me, I'll hunt them down for appropriate credit later) I slid the old cable into the new outers before cutting to prevent crushing. I then used my tartar scraper (last seen cleaning the BB threads) to open out the cut ends to prevent any drag.

Then I just popped one end cap (I think that's what they're called) on, slid the cable through, popped the other end cap on (I found it easier to do this than trying to feed the cable through the outer with both end caps in place) and placed in position. Rinse and repeat.

When clamping the cables to the derailleurs you just need to make sure the chain is on the smallest ring and the shifters are in the corresponding gear. Then it's just a case of placing the cable in the clamp and tightening the bolt while maintaining the tension in the cable with your other hand. The barrel adjusters can then be used to adjust the cable tension.

I hope that helps.

Fettling will resume momentarily (once I've polished off a bacon butty).
 

raleighnut

Legendary Member
Sorry about that! It was one of those jobs where, once you get started, everything just flows and you don't stop until it's finished.

Not a lot of measuring went on to be honest. I just offered up the cable outers until I was happy with the length (basically the shortest length I could get without kinking and without restricting the turn of the bars), marked it with my thumbnail and cut it. Using a tip from a fellow CCer (whose name currently escapes me, I'll hunt them down for appropriate credit later) I slid the old cable into the new outers before cutting to prevent crushing. I then used my tartar scraper (last seen cleaning the BB threads) to open out the cut ends to prevent any drag.

Then I just popped one end cap (I think that's what they're called) on, slid the cable through, popped the other end cap on (I found it easier to do this than trying to feed the cable through the outer with both end caps in place) and placed in position. Rinse and repeat.

When clamping the cables to the derailleurs you just need to make sure the chain is on the smallest ring and the shifters are in the corresponding gear. Then it's just a case of placing the cable in the clamp and tightening the bolt while maintaining the tension in the cable with your other hand. The barrel adjusters can then be used to adjust the cable tension.

I hope that helps.

Fettling will resume momentarily (once I've polished off a bacon butty).
Just one thing have you used different cable outers for the brakes and shifters.

housingtypes.jpg

With 7 speed or above transmissions you need 'compressionless' outer to avoid 'ghost shifting' as you turn the handlebars.
 
OP
OP
Serge

Serge

Über Member
Location
Nuneaton
Just one thing have you used different cable outers for the brakes and shifters.

View attachment 426586

With 7 speed or above transmissions you need 'compressionless' outer to avoid 'ghost shifting' as you turn the handlebars.
I certainly did. I bought a complete cable set from Jagwire to avoid any mistakes. As a complete amateur at this, I had no idea that the brake and gear cables and outers would be different. Good tip, thanks.
 
OP
OP
Serge

Serge

Über Member
Location
Nuneaton
That's been the most awkward job so far, the instructions are nonsensical so I ended up ignoring them.

I screwed the mudguard to the bottom of the fork for starters (remembering to fit the front light at the same time) then loosely fixed the stay to the bottom of the fork.

Next I passed the stay through the appropriate hole in the bracket, marked where I needed to cut, removed the stay and started cutting with my junior hacksaw. Then inspiration struck.

I fitted both stays to the forks, passed them through the brackets, screwed them in place then snipped the excess off with my cable cutters. Much easier.
DSC_1160.JPG

DSC_1163.JPG

Pop the end caps on and job's a good 'un.
DSC_1164.JPG

Now for the back one!
 
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