Yellow Saddle
Guru
- Location
- Loch side.
Melting point of aluminium is 660°C. My initial thought was: "No way are people achieving that kind of temperature on bike brakes!" But then I looked into it some more...
Current F1 cars use rotors made of something called "carbon-carbon", which apparently performs poorly below 400ºC and only reaches optimum performance above 650ºC. It says here that brake temperatures can reach 1200ºC in an F1 race:
http://www.racecar-engineering.com/technology-explained/f1-2014-explained-brake-systems/
I'm no scientist but it sounds plausible to me that you could achieve a high enough temperature on a long alpine descent on a tandem to at least soften an aluminium rotor.
The adoption of disc brakes by the pros will no doubt drive technology forward much quicker and we'll soon start to see rotors made of all sorts of exotic materials designed for higher performance expectations. In the same way that F1 technology trickles down to the consumer market eventually, pros using disc brakes will in the long run be a good thing for the average cyclist.
Aluminium is extruded at between 350 and 500 Degrees C under pressure of about 100 000 PSI. I would imagine that a tandem's rear brakes could well melt or at least extrude the aluminium but anyone who goes down an Alpine descent on a tandem with aluminium discs need to be taken out of the gene pool. A large 205mm stainless disc is fine though.
Sintered metal pads used on MTBs work better at higher temperatures than resin pads and easily burns the stainless steel disc so that it settles with a blue colour, This happens (depending on the steel composition) at about 350 degrees C. Any hotter and it turns brownish, which we don't see much. However, this colour gives us a reasonable indicator how hot the hottest brakes become.
Thus, to extrude (push alu out of the stainless-alu-stainless) Shimano disc sandwich you have to have heat higher than 350 and pressure extremely high. Unfortunately I don't know what the pressure is but I think it would be reasonably to assume that the molten disc scenario is only likely under the most unlikely scenarios, such as the Darwinian tandem riders.