Just I would share my experiences with the Boardman 8.9 e as there seem to be some common issues. First issue I had was the locking mechanism for the battery was very fiddly and hard to tell what position to have the key in before pushing the release button. After it got gradually more fiddly it finally refused to release so had to take it back to
Halfords.
At the same time the crankshaft bottom bracket gearing mechanism started to develop a clunking noise which got worse. Discovered 4 star drive bolts were coming loose on the underside. Tightened these as much as I dared but still continued to come loose after a few miles.
When I returned the bike to Halfords they replaced the four bolts which seemed to deal with the loosening problem and they more or less admitted that the battery retaining system had a design fault and this was replaced with a completely different design that Boardman had clearly been working on which involved blanking off the push button release and installing a small release lever on the underside of the down tube.
Since return of the bike the battery removal has improved but still fiddly and easy to drop without your third hand to assist.
Everything seemed OK for about 100 miles of use before the drive crank started to clunk again. Checked the four bolts and they were tight. After some more checking discovered that there are also four bolts on either side of this mechanism (how many bolts do you need to hold a gear drive in place!) Some were loose so I tightened these and it hasn't clunked now for about 150 miles.
I do quite like this bike especially when everything is working OK.
My main gripes are:-
- The fact that you have to remove the battery from the frame to charge.
- The battery goes into hibernation mode after about 6 hours. You can't reawaken it using the handle bar controller so you have to remove the battery from the frame and press the button on top of the battery.
- When Halfords replaced the battery securing mechanism with a new improved design they clearly had been working on this modification for some time and new the old mechanism was crap. So why did they not do a product recall rather than wait for customers like me to be stuck with a bike they couldn't charge.
- The bolt loosening issue on the crankshaft gearing mechanism appears to be common, I have seen it mentioned in this thread and others. So again if Halfords new there was an issue and the solution was a different style of bolt why not a product recall rather than to potentially allow customers to ride around on bikes where the mechanism is gradually loosening and getting damaged.
- These two design flaws on this bike suggest to me that when they designed and built this model there was no proper robust road testing to expose any flaws, that is bad marketing that will often back fire and affect their reputation.
As I said before I do like this bike, it's a lovely firm stable ride, reasonable weight for the price and the power assist is good, however I did reach a stage where I very nearly returned it to Halfords to ask for my money back.