After the success of the new printed GPS mount I decided it was a bit naff to then have the varia mounted to the seatpost with rubber bands so I've started a mini project this evening to come up with a better way of mounting it. I hope also to cover the seatpost clamp bolt - I had used a Giant TCR seatpost cover before which worked well at first but perished pretty quickly so I'm looking for an alternative solution.
First stage was to 3D scan the seatpost and clamp area...
This took a bit of doing as my scanner doesnt like dark colours very much but I eventually got enough detail captured to work with
I then started playing in CAD and quickly lost several hours, which is why I'm posting this past bedtime
Here's where I've gotten to...
The garmin quarter turn adapter will screw in the end there for the varia to attach to. I haven't decided yet whether to make the fit snug on the seatpost so it's just held in place with friction or whether it will need some sort of clamp, I'll sleep on it and think about printing a prototype at some point
I've also ordered a "forged carbon fibre development kit" that looks a lot like this...
This will arrive on Monday so thats quite exciting, whether this part will end up suitable to trial the process with I'm not yet sure but I'll no doubt have fun finding out