Warning: this is likely to be another post of me working stuff out by writing and may ramble. You have been warned.
I mentioned before that the same problems crop up on most repairs and these are the points which eat time. Apart from trying to find things, time eaters tend to be things like cleaning bikes in the first place, fitting and testing things dynamo lights, mudguards and luggage racks. These are common on bikes in Germany so most bikes will have them, and if we want to sell bikes, so will ours.
On the other hand, I'm spending less time on working things out as I gain experience; I'm getting pretty quick on the more common gear and brake systems. This means that actually assembling a basic bike is pretty quick once I've sorted the main issues, found all the parts, (and asked about whatever I don't know on CC). Then everything slows down while I sort out and find the mudguards, lights, and accessories.
The problem with relying on donations is that they're inconsistent and unreliable; what comes is what people donate. I can't build up a usable inventory that way, at least not yet. I've been guiltily ordering new lights because I realised it's far quicker to replace the wiring in a dynamo system than test everything and then try and make the old underpowered system work, especially as a replacement system will keep working longer.
This was grudgingly accepted by the accounts department on the condition that I make sure everything is documented so they know where the money, and the parts are going. I've developed a system where I to count a basic flat starting point for a bike, and a smaller flat cost for any used parts. After that I add the retail price of any parts I use, add everything up, and add about 10-20%.
It was Elder son who pointed out this list proved that the accessories were not in fact a necessary evil and a drain on costs, but in fact gave each bike a better profit margin.
On top of that I realised that the accessories are often the bits that make a bike look good or tatty; a 20 year old derailleur can be cleaned and will look presentable but a nice bike with manky handlebar grips looks awful. I's a bit silly to spend ten minutes searching out some halfway decent handlebar grips or nearly matching mudguards when I can use that time fitting a new set and make a much nicer bike which will last much longer, and make a better profit.
I'm trying to be careful how much I buy in new; this is supposed to be a recycling shop after all, but generally it's the accessories which don't last, like lights, mudguards, stands, and grips. If I have a stock of those ready to fit to bikes, it will reduce time not only searching but also a time swearing and trying to bodge things until they fit.
I'm also working on the supply of used parts. The bikes are received and for the most part dismantled in another centre about 15km north of the main shop. I currently have up to three people working on this at any given time, with various issues related to learning difficulties and/or psychological issues. Unfortunately this shows in the quality of their work; a lot of things that I could use go in the skip, and a lot of what I get is useless. I've got piles of broken mudguards; loose pedals; and for some reason, bicycle bells which I don't need but I had to dismantle a bike today to salvage a decent wheel.
I'm now working to motivate the people working in the other centre, and also to help them collect what I need and throw away what I don't need. I think on part of this will be keeping it simple so I'm reducing the list of "things to keep" so it's less confusing, and I've made a new set of photo cards to take tomorrow with the construction that the sorting team keep only what is on the cards; everything else can be scrapped. I'm also making sure what I do ask for is very clear, not just with what I want but how I want it:
Also using pictures as much as possible instead of written instructions:
And sometimes being very detailed:
Hopefully this, along with more regular visits and lots of encouragement, will help encourage and motivate the sorting team and we can make progress...
Yup, rambled...