Well, official reply from On-One and yes, you need to remove the spacing washers to get it to tighten up. No harm done and I'll know if I ever get the same thing come up again.
clicking on the link titled FSA Gravity Vision Stem Instructions brings up a PDF file and in that PDF file it lists a number of stems, the OS120 included, that have an additional 1.8mm spacer washer. These are to prevent cracks from forming on carbon steerer tubes and are not necessary for other types of steerer.
A further search on the web reveals a lot of chat about FSA stems damaging carbon steerer tubes so this must have been introduced to avoid that. No idea how they then expect you to get the stem tight enough though.
Worth knowing for those that have carbon steerers, thankfully that doesn't apply to me.
I like the way FSA prefer to have a dead rider (from loss of control when the bars turn and the wheel doesn't) rather than damage a carbon steerer tube.
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