wonderloaf
Veteran
I feel your pain as I've just been through very similar. Like you I changed gear cable inners and outers and even tried a new cassette and chain to no avail, I just couldn't get the chain up onto large sprocket (32T) unless I really ramped up the tension, but then of course the downshift was affected, which seem to suggest to me a friction problem. I checked friction at each point along the cable run and it didn't seem excessive. However if I gave the RD the slightest nudge (literally less than a millimetre) the chain jumped up onto the large sprocket.
In the end it seems it came down to worn jockey wheels, the bearings were very worn causing the wheels to wobble excessively from side to side and I guess not aligning the chain properly to the sprockets. Luckily I had a newer spare RD and as soon as swapped the jockey wheels over shifting was much improved, so a new pair of wheels have been fitted and normal service has been resumed! Phew!
I'm not saying this your problem but it might be worth checking, problem being is that I understand the jockey wheels are designed to 'float' so checking could be difficult, but I guess too much float is a bad thing! For reference my wheels had done about 12,000 miles, don't know if that's a lot, it seems some people do 10's of thousands without problems but there you go.
In the end it seems it came down to worn jockey wheels, the bearings were very worn causing the wheels to wobble excessively from side to side and I guess not aligning the chain properly to the sprockets. Luckily I had a newer spare RD and as soon as swapped the jockey wheels over shifting was much improved, so a new pair of wheels have been fitted and normal service has been resumed! Phew!
I'm not saying this your problem but it might be worth checking, problem being is that I understand the jockey wheels are designed to 'float' so checking could be difficult, but I guess too much float is a bad thing! For reference my wheels had done about 12,000 miles, don't know if that's a lot, it seems some people do 10's of thousands without problems but there you go.