Well then, the term even tension is a complete misnomer and the use of it creates the expectation with customers that it is something to be desired. Like I said, a wheel with even spoke tension cannot be true and wheel that is true cannot have even spoke tension. Only if you have a perfect rim and perfect spokes can you have even spoke tension and an even wheel. However, the way rims are manufactured makes them uneven at point of manufacture. The welded joint calls for an extra lump of metal at the joint. Also, the extrusion process is not perfect and even on unwelded sections of rim you will find thickness variations. Spokes are swaged from thicker wire and this process also cannot guarantee even sections. You 5% is very optimistic, especially with carbon rims which can have a variance of up to 300N (where max sometimes is 1500 Newton but average 1000N).
It seems we only disagree on the use of the term even tension. I just explained that so I'm not going to repeat myself.
5% optimistic..... I posted the reading of some American wheel builder some time ago, I can't remember where, his tolerance was 3 something %.... I was impressed with that. You are welcome to check any of my wheels.
EDIT: I can't remember the thread where I posted the tension data but I still have it on my laptop so here it is....
The reason for even tension is often given in the bible of lunacy - the bicycle magazine - as something to be desired otherwise the tension will even out by itself and then the wheel will be out of true. Nothing could be further from the truth, spokes cannot adjust their own tension and more so, they don't have mechanisms to sense when they are all at the same tension. It is kinda weird in their world that rear wheel tension doesn't equalize from left to right and cause the rim to go off centre.
I have not read such definition but although I agree that spokes cannot tighten by themselves, they can loosen, some builders go to the extent to glue the nipples to the spoke. I'm not talking about spoke twisting.
A rough estimate tells me that I could probably save 35% of my time building a wheel, horizontally and laterally true and sufficiently tension, if I didn't spend any time making sure the spokes are around the same tension. Most of the top builders I know or I have read about, do the same as I do. I must say that if I were to adopt what you are saying it would save me a great deal of time but I would not have the same confidence on the work I do
I have to say that the method I follow to build wheels would not allow for very loose spokes unless there is a problem with the rim. Modern rims are pretty good when it comes to being straight, you do get the odd rim that might be less perfect than most or a particular model that has a high number with problems...... so with that in mind, I'd rather use a different rim if I find that I cannot keep a uniform spoke tension and wheel true than fighting the rim.
Your ambition to strive for a max tolerance of 5% is pie in the sky. The rim's construction dictates that margin, not your wishes
Again, you are welcome to inspect my wheels and I'd love to do likewise
I understand your use of the term but in my black-and-white life even is even. Wheelbuilding is so full of lore and myth that even a small transgression like that will be smited down with great fury. It is far more useful to strive for and refer to wheels with high tension (desirable), trueness (desirable) and stress-relieved. Tension variation is a given but of no concern to the user at all.
Life is never black and white, there are many shades in between that one needs to be able to see
The same is true in many fields where people consider ambiguities not to be important. Sometimes a little imagination is needed when communicating. Of course there are times when one needs to clarify concepts and ambiguities are undesirable.
High tension, trueness, stress-relieved.... agree, all desirables. Tension variation, not a concern to the user? Disagree.
It's obvious that we agree on certain things and others we don't - You say "The welded joint calls for an extra lump of metal at the joint." very true on old rims I have seen and on current low quality stock wheels but most of the rims I build wheels with aren't like that, in fact, I think I'd fail to find the joint if I was blindfolded.
I'm quite happy with the techniques I use to build wheels and I'm always keen to learn new things but I have to be honest and disagree with some of your views expressed here on wheel building. I'm, in comparison to your said experience, a youngster but so far I'm quite happy with the results, only the other day, one of our fellow members (
@Soltydog ) wrote to me to tell me his wheel had survived an accident, saving him from a long walk home.... so I must be doing something right I guess