Yesterday I came to wax the chain on the Fuji. Despite the 350 miles covered since the last treatment it was still performing perfectly, however I usually look to re-wax at around 300 miles and it got a bit damp during the day's ride so figured it was time.
Upon removing the chain it appears that the new softer wax mixture (higher paraffin oil content) does a better job of remaining in place... the down side of this formula being that the chain's not so clean to handle (although still infinitely nicer than were it covered on grimey black oil). Maybe next time I'll push the mileage out further than usual to see how far I can get because the chain starts to audibly complain.
Since I had all the gear out I thought I'd do the chain on the CdF at the same time so took the opportunity to compare the two back to back. Both are KMC and have been waxed pretty much from new. The Fuji's 9 speed chain has done about 380 miles total, the Genesis' 11 speed item has covered around 4320 miles.
A 3.7mm drill bit was pushed through the end link of each chain, allowing them to be hung side by side and their relative lengths compared by looking at the alignment between opposite links at the dangling end. The 110th link was photographed (below) and the displacement between corresponding rollers measured in photoshop to try to quantify elongation of the 11sp chain (LHS) relative to the 9sp item.
As we can see there's descernible elongation in the 11sp chain relative to the 9sp item; hardly surprising since it's covered around 11 times the distance. Measured as best as possible the difference in vertical position between the upper-most extremities of the corresponding 9 and 11 speed rollers is around 0.63mm. The total original lenth of the 110, 1/2" (12.7mm) pitch links is 1397mm, making this relative elongation less than 0.05% of total length. This is around a tenth of the widely-accepted wear limit of 0.5% - which would be around 7mm or nearly one whole roller diameter.
I also measured the diameters of the rollers with a caliper, with both the 9sp item and a new 11sp link (removed before fitting) coming in at 7.70-7.72mm, while those on the well-used 11sp chain were around 7.67-7.68mm. There's evidently some wear there; seemingly around 0.5%.. Within reason roller wear shouldn't cause any issues as it "balances" between rollers so their relatively pitch remains the same.. what appears to kill chains (and subsequently wear associated components) is an increase in effective pitch due to wear between the link pins and plates.. which still seems to be very minimal in this case.
Of course this process is open to an amount of error and inaccuracy; one being that we're comparing two used chains so the 9sp isn't an ideal control, however given the levels of wear encountered throughout I think it's safe to discount any wear experienced by the 9sp chain over its short lifetime. Conversely, no effort has been made to account for roller wear, so it's likely that the effective elongation of the 11sp item is actually less than that suggested by the measurements.
Looking back a better approach would have been to have measured the difference in position between the pin bores in the plates themselves, however this would have required the chains being hung in a different (harder to achieve) orientation, while measuring the offset between two bores is potentially easier said than done.
Ultimately the chains appear to be holding up extremely well thanks to the wax treatment; the current numbers suggesting that the 11sp item from the CdF might last as much as 45k miles or a bit more before it his its wear limit
As always I'll continue to try to quantify the chain wear and will maybe consider replacing chains at less than 0.5% wear if this is likely to prolong the life of the associated drivetrain components.