New 5 speed freewheel with wider gear ratios for the Dawes arrived today. Simple job to take off the old one, and fit the new one.. or so I thought.
I went to take the old one out, bike on the repair stand, rear wheel out and get the freewheel remover tool out. Except the freewheel was one of the old European 2 pin ones, with the raised sockets which easily shear off, rendering your remover tool useless.. and they had.
So I got out the trusty hammer and a bit of pointy metal to remove the freewheel bearing cone, which took a bit of whacking, but it was freed eventually. Slid off the actual gears, only to do the old "hundreds of ball bearings all over the garage floor" trick, so I had to pick those up.
Now I'm left with just the pawl mechanism on the threaded hub, stuck on with 20 years of corrosion and pedaling loads. Stuck it in the vice and torqued on the wheel, until the pawl mechanism/freewheel body eventually came off the threaded hub.
After all that faff the new freewheel threaded on without issue. It's loud! Like the modern freehubs or BMX freewheels. Can't decide weather I like it or not, after being used to the near silent old one. Might open it up and apply some medium/light weight oil to the ratchet mechanism if it gets on my nerves.