What Have You Fettled Today?

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KneesUp

Guru
I've had a Ribble Winter/Audax frame with bottom bracket and cranks in the bike shed for quite some time - I bought it off Vernon. I've also got a set of cheap wheels and bars with brake levers I got from @broady and a seat post I picked up at a t car boot, along with a rear mech. I also have stashed some brakes, a casseette and a front mech from a cycle jumble. Last week I bought some cheap (i.e. horribly coloured) carbon forks off Planet X. Today I put all those parts together along with a saddle I found in the parts bin (the back of the shed), the gear levers off my dad's 70s Peugeot and a band new (woo hoo) headset and cabling, so all I need now are some pedals and bar tape, and I have a slightly weird looking road bike with an temporary long cvage mech.
 
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broady

Veteran
Location
Leicester
Picture @KneesUp please!
 

KneesUp

Guru
Picture @KneesUp please!
They'll have to wait until it's light :smile: I should add that I've lost the adjustable stem I bought from you (it's about somewhere, I just can't find it) which I was going to fit so I could mess about with angles before committing to buying one, so at the moment it has the stem frommy other bike meaning that brilliantly that I have no rideable bikes now, despite spending quite a while messing about fettling.
 

KneesUp

Guru
Where abouts are you??
I think I've got some stems sat in the garage
Cheers. I'm 60 miles up the M1 - I picked the wheels up as I was going to the pub with a friend who lives 5 minutes away from you. That said, I havent' seen him for ages and it's nearly Christmas :smile:
 

KneesUp

Guru
Picture @KneesUp please!
I think the rear mech is medium cage actually. What is certain is that the cable slipped and the cheap non series cable holder shredded it she I tightened it. It still works but the lever needs a big pull until I replace it.
 

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ColinJ

Puzzle game procrastinator!
If the sleet stops for a while I am going to go out and buy some drill bits to use to make a chainwhip out of a redundant headset spanner.
I eventually did go out and bought a suitable drill bit. I came home drilled 2 holes in the spanner and broke the drill bit! Cheap nasty crap ... (I suspected that £1 was not to buy a quality bit, but could not be bothered walking the extra distance from the ironmongers to the building supplies company.)

I had intended to drill 3 holes but thought that I might get away with 2. Then I ran into a problem attaching the length of old chain to the spanner. My chaintool couldn't get in because the spanner got in the way. I had a go at hammering the chain rivet in. That had the predictable outcome ...

I removed the now mangled link and decided that I would bolt the remainder of the chain onto the spanner instead so I headed for my junk box to look for suitable nuts and bolts. I really must clear out that box. I was having to remove loads of stuff to get to the odd nuts and bolts at the bottom. Old screwdrivers, a hammer, 2 junior hacksaws, spare sealed bearings left over from when I stripped down the hub of the rear wheel of my mountain bike, a socket set, that old chunky chainwhip that I haven't been able to find for years, a steel rule, a flat file, a round file ... HANG ON ... THAT CHUNKY OLD CHAINWHIP - D'OH!!!!!!!!!! :banghead::laugh:

I took it over to the waiting wheel and had the lock ring off in seconds!

Singlespeed bike construction will recommence once I have had my afternoon coffee. :okay:
 

TheDoctor

Noble and true, with a heart of steel
Moderator
Location
The TerrorVortex
Fettling a front light onto the Brompton that (hopefully) won't enhinder the fold.
I have to get a train at ludicrous-and-still-dark tomorrow morning.
Eek :eek:
 
Managed to tweak the load on the rear wheel hub of my CAADX without the use of the correct size cone spanner or removing the cassette. It's not perfect, but will do for the time being.

This is one of the stock wheels that came with the bike that I use through the winter with some giant 35C Marathon Plus concrete tyres on them.

They have Formula hubs which don't impress me much. The bearings are about as smooth as a slug wearing a cravat and the freewheel is starting to rumble.

I've ordered some cone spanners in the correct size and will have a better go when my garage warms up a bit. May even replace the bearings and freewheel if I can source the correct parts.

Graham
 

ColinJ

Puzzle game procrastinator!
Singlespeed construction fettling: episode #4

Now that I have finally got the troublesome lock ring free, I am back to building my S/S bike.

I took the cassette off and cleaned up the 19-tooth sprocket that I will be using on the S/S. I worked out how many spacers were needed to get the sprocket aligned with the chainring and my guestimate looks almost perfect - I placed a steel rule along the ring and the sprocket and all looks good. The spider was not fully tightened onto the bottom bracket at the time though so the ring will move slightly inwards when it has been. If necessary, I can move the sprocket one spacer closer to the centre of the wheel.

I have mislaid the bolts which hold the cranks on! I know that they will be somewhere amidst my tools and spares but my workshop area (corner of kitchen!) is very disorganised and they are currently hiding. I will hunt for them later this evening or maybe tomorrow.

This way of making a S/S does concentrate a lot of force on one part of the splines on the freehub. Normally, you would be going up and down through the gears so different sprockets would be handling that force at different times in the ride. On the S/S, everything would be concentrated through one sprocket worth of spline. (I suppose that some of the load could be taken through the spacers, but not much, I reckon.) Nevertheless, I have done this before and rode thousands of miles on the bike without wrecking the splines.

I took the 52-tooth ring off the turbo trainer-bound Basso and cleaned that. The 53-tooth ring that I had intended for the S/S is now going on the Basso. (It won't get used while the bike is on the trainer, but it will also be a spare bike for the road so I want to get it upgraded to full working order once I have finished the current project.).

It turns out that the two chainset spiders are a slightly different design. The old 'Racing Triple' spider on the Basso has 5 separate small arms. The spider that I am using on the S/S is from the old 10-speed Chorus chainset which I took off my CAAD5 when I replaced it with a Stronglight triple. That spider has 4 small arms and the 5th chainring bolt screws into the back of the right crank. It means that the little pin which is designed to stop the chain getting stuck between the crank and big ring will be in the wrong place on both bikes. I may well swap the rings back again later but I think a lower gear on the S/S and a higher top gear on the Basso both make sense. I will just have to be careful not to drop the chain off the RHS of either big ring.

I tried fitting just the big ring to the S/S spider but the bolts will not fully do up without the inner ring being there. I could go out and buy some washers tomorrow but I had an interesting idea ... perhaps I could refit the 39-tooth inner ring and make the new bike a 'double singlespeed' i.e. a 2 x 1-speed? :whistle:

I am not putting gear shifters or derailleurs on the bike but there will be a chain tensioner. I don't know if that will have enough travel to take up an extra 13-teeth worth of chain but if it is does, I can try changing the chain between rings by hand if I decide to venture up into hills too steep for a 52/19 gear. I will optimise the chainline for the 52/19 but will see what happens if I switch the chain over to the 39-tooth ring. If it works, I'll keep that arrangement in place. If it doesn't work then I will buy the washers and turn the bike back into a real S/S.

The wheels are now on the frame and the project is beginning to look more like a bike, and less like just a pile of parts! Although the saddle and bars are not needed at the moment, it won't take long to fit them and the more bike-like the project becomes, the more incentive I feel to finish it.

I am already looking at locks. I often arrive home from a ride on Sundays with only 30 minutes or so to spare before the local Lidl and Morrisons shut (4 pm). I want to be able to come home, pick up my rucksack, swap bikes and dash to the shops. I don't want to leave my CAAD5, CAADX or MTB in public while I shop but this project has not cost me much so I will be happy to take the small risk of some cheeky toerag nicking this bike.

PS

Added this evening:
  • Seat post
  • Saddle
  • Handlebars
  • Front & rear brakes
  • Chain tensioner
  • Chainset-52/39 for possible double singlespeed with manual change between rings


To be continued ... :okay:
 
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ColinJ

Puzzle game procrastinator!
Managed to tweak the load on the rear wheel hub of my CAADX without the use of the correct size cone spanner or removing the cassette. It's not perfect, but will do for the time being.

This is one of the stock wheels that came with the bike that I use through the winter with some giant 35C Marathon Plus concrete tyres on them.

They have Formula hubs which don't impress me much. The bearings are about as smooth as a slug wearing a cravat and the freewheel is starting to rumble.
You posted while I was typing out my lengthy post above ... I have a rumbling hub on my rear CAADX wheel too - I had forgotten that, since it is a few months since I last rode the bike!

Also - I think that the BB30 bottom bracket might be starting to make the infamous creaking noises. There were a few sounds like that coming from the BB area just before I got home last time.
 
You posted while I was typing out my lengthy post above ... I have a rumbling hub on my rear CAADX wheel too - I had forgotten that, since it is a few months since I last rode the bike!

Also - I think that the BB30 bottom bracket might be starting to make the infamous creaking noises. There were a few sounds like that coming from the BB area just before I got home last time.

I built some wheels for the CAADX With Shimano hubs and Pacenti rims shod with Michelin Pro 4 Endurance tyres that I've used throughout the summer months and have been really pleased with them. But following a puncture on my morning commute at 6am in the pitch black and pouring rain have decided to go with the stock wheels/Marathon Plus combination throughout the winter months. Much, much heavier, but worth it to keep the puncture fairies at bay.

My BB30 seems to be behaving (4300 miles so far) - but now I've said that it will no doubt start creaking tomorrow morning. :rolleyes:

I'm assuming that the freehub body will be a straight swap-out with a standard Shimano unit?

It seems very difficult to get information on the correct replacement hub bearings without taking the old ones out, and I don't want to do that as I need to use them daily.

Graham
 
I took the old handlebar tape off the Puch Alpine and discovered that it must have been the original tape as it still had the Puch plastic bungs in. I have kept the old tape it's the old vinyl type, I may be able to reuse it at some time in the future. I have replaced the old tape with some cheap foam tape. I wasn't sure which way round it went as there wasn't any glue to give me an idea, so having tried it one way I finally settled with the bevelled side out.
 
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