Well I am happy with Wahoo's customer service. I received the replacement Kickr core on Saturday, just one week after I filed the claim. They were very responsive and did a great job to see I was satisfied with the product.
I assembled it that evening and gave the flywheel a spin by hand. Everything was silent, yay! I still pulled the cover off to check the belt tension and it was pretty darn tight. I couildn't help it, I just had to tinker, so I added some slack to the belt and also checked the tightness of the flywheel bolt. The bolt was most certainly tight. I threw the bike on the Core and gave it a quick spin to calibrate it and update the firmware to 1.06 . There still is some vibration at ridiculous speeds but I find it to be acceptable. Normal (20mph) speeds it's smooth.
Sunday morning, I put an hour on it and so far so good. It linked right up to Zwift and I was pedaling shortly after. I really do like how these things are so quiet. All you hear is a slight hum from the machine which is mostly obscured by the drivetrain noise.
I do have a Quarq powermeter on the bike which is fun to check the accuracy between the two. So after my ride the Kickr gave me a 229 watt average and NP of 248 watts on Strava. The quarq was 228 watts with an NP of 246. Just a smidge lower but I'm fine with that. It gets me up the virtual hills just a little quicker, haha. As long as it stays consistent, I'm happy.