AcademicX said:
Out of interest, what determines the level of spoke tension when building a wheel ? Do you have a look at the rim manufacturers spec. and build to this ? Do you just get a feel for the correct tension ? Or do you just nip them up as tight as you can (on the basis that the tighter the spokes the stronger the wheel) ?
It's limited by the strength of the rim. As such, the rim manufacturer's spec. is probably a good guide, if perhaps a little conservative. Too much tension and you may find the rim buckling as you build - a telltale sign is that you make the corrections that ought to help, but the buckle gets worse. In this case you can slacken off a bit and provided the buckle wasn't too severe then no lasting harm is done. Alternatively, you may finish the wheel but have it fail later, e.g. cracks radiating out from the spoke holes.
I've read of various tricks to enable wheels to be built to such high tensions that the nipples become difficult to turn. I'm not sure that I understand this. I've been up to and slightly beyond the manufacturer's tension recommendations with only a drop of oil on the spoke threads. In my experience the rim becomes impossible to keep true long before the nipples get too hard to turn.
I think the manufacturer's spec. is the thing to aim for. More tension makes for a stronger wheel only up to the point where something breaks, or where it only takes a little knock for it to ping into a more stable but less round shape.
I know what you mean about measuring wheels and finding the tension surprisingly low. I've got a book that describes the Campag Shamal rim as being able to take up to 2000N. The drive side rear on mine is nearer 1000N (i.e. about the same as the Mavic's recommendation for an Open Pro). These are old wheels though - no idea what they were when new, or whether you'd expect any of the tension to leak away. I think it's best to measure tension with tyres deflated as tyre pressure will reduce the reading, but how much I'm not sure. Not a huge amount, I wouldn't have thought.
PZ.