How many speed set-up do you have? I always used to split and rejoin 7/8 speed chains this way without any issue (Shimano ones) and didn't suffer broken chains as a result. There is a technique though, and get it wrong at your peril. Since going to 9 speed set-ups I have found the pins are so tight due to being heavily peened that they refuse to cleanly push back into the rear side plate.
Have you read the excellent write up about how the pins work?