I ripped the rest of the larder cupboard stud wall down this morning, there's something deeply satisfying about smashing up plasterboard after a hard week
Originally I was going to leave some of the studwork in place, but it was all slightly loose and made sense to rip it all out in the end.
I put the frame in place and levelled it up, packing the left hand edge with plastic spacers then screwing it to the blockwork...
At this point I popped a couple of the doors on just to check it was all still properly square - everything checked out so I cut some timber to pack out the right hand side against the block and screwed that side to the wall too. I've just roughly hung the 4 main doors then found a problem I didn't spot last night with the top door, but more about that in sec. Here it is with the frame fully secured and the 4 main doors roughly hung, still to be adjusted and door knobs to be fitted...
So the top door doesn't line up with the hinges either horizontally or vertically I haven't measured how far out it is yet, but I can only assume the company I bought the pre-drilled door from ignored the suggested installation dimensions of the hinge manufacturer The distance between hinges of the door mounting holes are about 10mm closer together than the frame required, and about 5mm too high so the door would clash with those below it if it were possible to attach it, which it's not Fortunately this combination of geometry errors means it's a pretty easy fix, I'm now going to design some spacers quickly which will fit in the holes in the frame on either side and provide new mounting points for the hinge assembly so it should then all line up properly I'll get going on that now then fit some door knobs while I'm waiting for them to print
I knew it was going too well...
Originally I was going to leave some of the studwork in place, but it was all slightly loose and made sense to rip it all out in the end.
I put the frame in place and levelled it up, packing the left hand edge with plastic spacers then screwing it to the blockwork...
At this point I popped a couple of the doors on just to check it was all still properly square - everything checked out so I cut some timber to pack out the right hand side against the block and screwed that side to the wall too. I've just roughly hung the 4 main doors then found a problem I didn't spot last night with the top door, but more about that in sec. Here it is with the frame fully secured and the 4 main doors roughly hung, still to be adjusted and door knobs to be fitted...
So the top door doesn't line up with the hinges either horizontally or vertically I haven't measured how far out it is yet, but I can only assume the company I bought the pre-drilled door from ignored the suggested installation dimensions of the hinge manufacturer The distance between hinges of the door mounting holes are about 10mm closer together than the frame required, and about 5mm too high so the door would clash with those below it if it were possible to attach it, which it's not Fortunately this combination of geometry errors means it's a pretty easy fix, I'm now going to design some spacers quickly which will fit in the holes in the frame on either side and provide new mounting points for the hinge assembly so it should then all line up properly I'll get going on that now then fit some door knobs while I'm waiting for them to print
I knew it was going too well...