Broken rear derailleur

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earth

Well-Known Member
Due to plain incompetence I have broken the outer cable adjustment barrel on a 105 rear derailleur. Its the adjuster where the cable enters the derailleur. What has happened is the barrel has come out completely and I think the thread has gone inside. I cannot screw it back in properly. It is an incredible waste to write off an otherwise perfect derailleur just because one adjuster is broken but I cannot think how to fix it.

Does anyone have any suggestions to fix this?
 

bonj2

Guest
can you post a photo.
 
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earth

Well-Known Member
A photo is attached.

The barrel adjuster is in as far as it will go without forcing it. As I said I think the thread may be stripped inside.

I cannot get a closer picture than that.
 

02GF74

Über Member
difficult to say without seeing it closer.

I'd guess the thread is not stripped otherwise the adjuster would drop straight in but may be damaged in some way.

you should be able to remove the adjuster and examine the thread on it and inside the shifter.

you then have a number of options:
1. buy new shifter - easiest but most expensive
2. figure out which of the 2 parts is damaged and try to recut the thread - to do it properpy would need a tap or die of the right side -offhand I don't know what the sze/pitch is. otherwise you would find a bolt of same size, cut a slot in it and screw it in thus cutting a thread - failing that do that to the adjuster. It may be the thread on the adjuster and is damaged so you could clean that up with a small file.
3. go for broke and screw the adjuster all the way in in very likley stripping the shifter thread. I had this set up on my mountain bike for years and it cause me no problem as there is adjustment at the shifter end - on a road bike there should be adjustment on the down tube. this may or may not be enough; to be able to use the shifter, you would need to adjust the cable length using the screw that holds it dwon on the shifter - can be done but fiddly - you should not have to adjsut again for a long long time.
 
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earth

Well-Known Member
Thanks for the suggestions.

The thread on the barrel is still there but flakes of metal came out with it so I suspect the thread inside is stripped.

I will show it to my LBS and investigate tapping the thread.
 
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