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Over greasing a bearing can lead to a myriad of issues that can compromise its effectiveness.
In roller and ball bearings, an excess of lubricant may cause the rollers and balls to slide rather than roll, severely hampering the effectiveness and efficiency of the bearing.
Having the correct amount of free space in a bearing is essential to prevent churning, a condition where the bearing will needlessly be forced to operate through the excess grease. When a bearing is over greased, churning will quickly degrade the grease which can lead to overheating, resulting in premature wear and failure of the bearing and application. Chronic bearing failures can lead to large financial costs from repairs and downtime.
Excessive grease can also generate too much pressure inside the bearing. If the bearing has a seal component, the high pressure may cause seal failure or blow the seal altogether, resulting in bearing leakage and ultimately premature bearing failure."