G3CWI
Veteran
- Location
- Macclesfield
I have had one of these Eye-Burners for a while now and it's very bright. however, the battery packs don't last long and the light switches off on bumpy roads as the barrel connectors used are unsuitable for this application. Being in the electronics business I rewired my light and battery pack with thicker cable and proper connectors. This is tricky as you are working on a live circuit when rewiring the battery pack and one slip could short the pack out (extreme danger).
Shortly after doing this, one of the battery packs failed (would not charge). The battery packs have an internal protection/charging regulator and I wondered if this might have failed? I removed it and tested the cells - they were fine. I then removed the pcb and wired directly to the cells (extreme danger). This means there is no fuse and no protection (don't do this at home folks).
LiPO batteries die if over discharged and part of the purpose of the PCB is to disconnect the battery when the terminal voltage is too low. With the board removed, this protection is gone. However, all is not lost as the light has a low battery indicator. I put the light on a bench power supply and confirmed that the low battery indicator comes on at a safe voltage (it does ...just). So I need to disconnect the battery pack as soon as the low-voltage light illuminates.
With the battery pack board removed, I can now charge the battery pack using a rather more sophisticated LiPO charger that I have at my factory.
I would not recommend anyone following my course of action - all protection is gone, things could explode, burn your house down, kill all your family etc.
I will be trying my modified system out on my commute home. Wish me luck!
Posted for the information only.
Shortly after doing this, one of the battery packs failed (would not charge). The battery packs have an internal protection/charging regulator and I wondered if this might have failed? I removed it and tested the cells - they were fine. I then removed the pcb and wired directly to the cells (extreme danger). This means there is no fuse and no protection (don't do this at home folks).
LiPO batteries die if over discharged and part of the purpose of the PCB is to disconnect the battery when the terminal voltage is too low. With the board removed, this protection is gone. However, all is not lost as the light has a low battery indicator. I put the light on a bench power supply and confirmed that the low battery indicator comes on at a safe voltage (it does ...just). So I need to disconnect the battery pack as soon as the low-voltage light illuminates.
With the battery pack board removed, I can now charge the battery pack using a rather more sophisticated LiPO charger that I have at my factory.
I would not recommend anyone following my course of action - all protection is gone, things could explode, burn your house down, kill all your family etc.
I will be trying my modified system out on my commute home. Wish me luck!
Posted for the information only.